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Processall is a leading manufacturer of horizontal plow mixers, plow pressure reactors, and plow vacuum dryers for a variety of industries

Our line of industrial mixing equipment is carefully designed to meet the exact requirements of your specific application and industry and can be built to FDA food and pharmaceutical Good Manufacturing Practice Regulations (GMPs) for human pharmaceuticals. Our products are manufactured in our 315,000 square-foot ISO 9001:2015 registered facility, conveniently located in the Midwest. We are a business that focuses on quality through every step of the design and manufacturing processes.

Collaborating on Mixing Solutions for Desired Customer Outcomes

Heat Transfer and Vibration Characteristics

Pressure vessels are subjected to high temperatures and pressures; ASME VIII BPVC regulates the design and construction of boilers and pressure vessels. In many industrial applications, pressure vessels are customized to suit the needs of the product that is being processed. These customizations often demand a thorough mathematical model to be developed in the form of finite element models to answer questions about heat transfer characteristics, vibration characteristics, etc.

Powder Blending Heat Transfer

 Vibration Analysis

We treat each vessel as a unique model and, based on the customizations requested, build a model-specific simulation to augment the calculations in the code. We conduct vibration and forced vibrations analysis to recommend geometry changes and the isolation setup that leads to smooth operation.

Dispersion Mixers Vibration Analysis
Chemical Mixers Vibration Analysis
Horizonal Mixers Vibration Analysis

Forced Vibration analysis to capture the effect of unbalanced loads on the displacement of vacuum stack.

Thermal Analysis

A thorough analysis is performed to calculate the thermal expansion across different components and capture the stress-induced state in various components. Design modifications are done based on the deformation and stress summary.

Thermal Test Pressure Reactors

Deformation due to thermal loads

Pressure Reactors Thermal Test

Stress distribution due to thermal loads

Speed to market while minimizing risks and costs

Processall 40 Liter Pigment Mixers Pressure Reactors Rental Image Transparent Background

One Stop Partner

Processall helps your team seamlessly progress
from pilot testing to full scaled production

Our line of plow mixers, pressure reactors, and vacuum dryers is carefully designed to meet the exact requirements of your specific application and industry.

We design our equipment for both the lab and batch production.

Agglomerators Made In USA Logo with American Flag Transparent Background

We are keenly aware of the need for accuracy, speed, and temperature control in your processes and design our equipment to exceed your expectations in these areas.

The Processall Advantage

Scale-Up Ability |  Product Testing Program  |  Rental Services

Over 30 years of design, testing and manufacturing experience with building complex assemblies for industrial mixing equipment

A pioneer and leader in our industry

315,000 & 45,000 square-foot
production facilities

In-house engineering capability

Established in 1983

Production facilities in both
the USA & China